Apr 19, 2015. 2004 Yamaha BRUIN 350 AUTO 4X4 HARDWOODS CAMO CLUTCH, 2007 Yamaha GRIZZLY 350 IRS HUNTER (Camouflage) CLUTCH, 2007 Yamaha GRIZZLY 450 OUTDOORSMAN EDITION CLUTCH, Compatible Model: YAMAHA RHINO YXR660(04-07),GRIZZLYFM660(02-08),Big Bear YFM350(97-99),Big Bear YFM400(00-02),Grizzly YMF600(98-01),Kodiak YFM400(93-03),Wolverine YFM350(95-03) and many more(please check product description), Compatible Model Part Number: 90179-22005-00,90179-16001-00. Makes up for the power loss and slow response of adding oversized tires. When you are reassembling the sheave you will need to apply grease to the rollers. Copyright 2004 Department of Education ,Taipei City Government This is DANGEROUS and if y. 0 helpful. I find that the aluminum rims need a bit more torque to stay tight. This increases the holding power of the clutch shoes to the clutch drum, reduces wear caused by clutch slippage, and is a must for high horsepower engines, four-seaters, duners, and mud guys with big tires. As underwhelming as it sometimes appears, the 2006 Yamaha Rhino 660 is a capable four-wheeler, especially on the dunes. EPI In this picture you can see the inside of the sheave and the roller ways. Like. This site uses Akismet to reduce spam. Be sure to hold the two halves of the front primary together so the rollers do not fall out. Depending on the machine the roller will vary in weight to change how fast the sheave will move or shift. Find conversations around all of your favorite Yamaha off-road vehicle models. Otherwise one or more of the rollers may fall out of its pathway and the sheave will not function correctly. Posts: 1638 Join date: 2013-03-10 Age: 50 . Save $15.00 with coupon. The turning radius is 3.9 m (12.8 feet) and lends to the machines maneuverability, which may not always be favorable when navigating tight corners and twisty trails. As the two pulleys change relative to one another, they create an infinite number of gear ratios. Enter your email address below to receive updates each time we publish new content. The cam plate is what holds the sheave on the engines output shaft. It is not an exact fit in the Rhino and would require 10-mm spacers at the least (if not a bit of retrofitting). Once removed, the secondary clutch will be turned over to reveal the large spring and thats what will be changed next. The OEM issued a recall and offered free safety-enhancing repairs on all affected 2006 Yamaha Rhino 660s, alongside its 440-cc and 700-cc namesakes. Our most popular, best all around use kit. The CVT operates on a pulley system that allows an infinite variability between highest and lowest gears with no discrete steps or shifts. It is similar to a stake nut but with a much thinner outer rail that is pressed in to help hold it on. Applying a little to the four walls that the slider rides on will not hurt either but after the first time the sheave spins the grease will end up on the walls anyway. About UTV Crap: And thanks to these groundbreaking four-wheelers, there are a lot more capable and sportier machines for us riders to enjoy. In this section the manual will also describe specifications for the SxS; torque values; lubrication and seal points; cable and harness routing; and the emission control systems. This is everything genuine Yamaha OEM that you need to replace your complete wet clutch.-Drum-Wet Clutch Carrier-Gasket-Oil Seal-One Way Bearing-Pilot Bearing-Carrier Nut. Just use our lookup by address feature at the top of the page or click on the our interactive map to access your needed zip code. Wet Slug kit prevents clutch slippage. It is , Customer Reviews, including Product Star Ratings help customers to learn more about the product and decide whether it is the right product for them.Learn more how customers reviews work on Amazon. I went with a set of AllBalls Racing berings and dust seal kit (around $55 CND) for both sides. Yong Chun Market. Please try again later. I would ask the seller to be sure. UTV Crap Yamaha Rhino 660 Clutch Sheave and Clutch Kit Installation, UTV Crap sells machined Rhino clutch sheaves, clutch kits, clutch spring compressors and just about everything else for your Yamaha Rhino. It is centrifugal force that forces the rollers to push outward on the ramps in the rollerways, that in turn forces the sliding half of the sheave towards the inner fixed half. There is a lip on just one side of the cover that, the roller only comes out and goes in one way. Anyway, i am in need of the torque specs for the Castle nut, and the two nuts where the hub bolts on the A-arms. Bearing, One Way4SH-16664-00-00Bearing - Primary Clutch Carrier93316-01003-00Oil Seal93102-35004-00Gasket, Wet Clutch Cover3B4-15463-00-00Pin, Dowel (In case you loose/need a replacement)99530-10116-00METADATA: Honda, Arctic Cat, Textron, Suzuki, Kawasaki, Yamaha, Can-Am, Polaris, Grizzly, 700, King Quad, Outlander, Sportsman, Brute Force, Rhino, Commander, Maverick, RZR, Razor, Trail, Terex, Kodiak, Nova Scotia, Rain, Snow, Sunny, Summer, Winter, Fall, Autumn, Spring, Stuck, Mud, Muddy, Icy, Slippery, Woods, Field, River, Stream, Lake, Rally, Poker Rally, Charity Rally, ATV, UTV, Off-Road, Dusty, 4X4, 4WD, Rock climbing, Rocky, Terrain, Repair, fix, do it yourself, mechanic, how to. Weight: 15 lbs: Dimensions: 15 15 15 in: Need a whole new wet clutch? check your rear diff,where it mounts to frame ,they sometimes crack here,front and back and cause grinding noises,especially when applying brakes ,because rear diff twists,bolts break or ware,but most times frame cracks. Wet Clutch Slug Kit. my 2007 rhino 660 is making a grinding noise when i go down a hill or hit the brakes. EPI Performance Collinsville, MS 39325 As I said in the video, I am not a camera guy nor a director so this video has many imperfections. Similarly, its payload limit, estimated at 498.95 Kg (1,100 lbs.) You may adjust the tire pressure accordingly to suit the terrain and riding conditions. rhino 660 hid visionx headlights for sale Thu Dec 14, 2017 4:54 pm by WV Hot Rod Rhino New JBS Extreme sheave milling . 2002 660, 26" MudLite XL's, 12" ITP SS108's, HMF . Eligible for Return, Refund or Replacement within 30 days of receipt. Rhino_Fan . In case of wear or damage, replace your stock knobbies with afull set of ITP Mud Lite 6-ply ATV Tires(view on Amazon) or just the front wheels withCarlisle All-Trail ATV Tires(view on Amazon). Thanks, Chris. It will go in the groove around the outside of the sheave. Once you have reinstalled the internal clutch remember to torque the 27mm nut that holds it in place to 115 ft-lbs. The sheave is the engine driven pulley of the belt drive. Shortly after its inception, Polaris released itsRZR 800, Arctic Cat itsWildcat, and Can-Am itsMaverick X3. Using a worn cam plate can result in broken rollerway walls as the rollers will be forced to cock to the side. Sorry, we were unable to perform your search at this time. Most belts have an arrow indicating direction of travel. The sheave is located under the black plastic cover under the drivers side seat. Overall, this power mill configuration lends to the following performance figures: The fuel tank capacity is 30 L (7.93 USgal) of unleaded gasoline. TUNTROL Primary Sheave Clutch Kits Assembly Fit for Yamaha ATV UTV, Includes Clutch, Filter, Drum, Housing, One-Way Bearing For 2004-2007 Yamaha Rhino 660. NICHE Wet Drive Clutch Housing Drum Sheave for Yamaha Grizzly Rhino 660 5KM-17611 5KM-16620. The shop manual says 137 ft lbs for the primary sheave and the wet clutch and 72 ft lbs for the secondary ,the nut on the secondary spring is 65 ft lbs in order to use a torque wrench you will have to take the case off the opposite side of the engine and use some sort of special tool to hold the shaft, thats why . Welcome to Off-Roading Pro. 300, 400, 500, 550, 600, 650, 700, 800, 850, 1000 Overall dimensions are 113.6 x 54.5 x 73 inches (2,885 x 1,385 x 1,853 mm L x W x H). Wherever you go, the cultural kaleidoscope of Taipei showcases exhilarating diversity. You can return the item for any reason in new and unused condition: no shipping charges. The torque specs have been annotated in the video during each component removal process. As for brakes, the four-wheeler utilizes a front-and-rear unified system consisting of dual 200-mm discs at the front and a single 165-mm disc at the back (both foot-operated). You may need a special tool from Yamaha to re-install. Reply. The rollers/weights are located in this part just under the thin metal cover, which is held in place by eight Phillips head screws. I made a clutch spring tool. Despite sharing many components, the 2006 Yamaha Rhino 660 is an entirely different beast from the Grizzly and has proven that it can hold its own. Once the oil has completely drained, remove the internal clutch cover. 2018 Yamaha 2005 Rhino 660 Auto 4x4. Unsure which city to choose? The outer cover will be a tight fit over the o-ring. Place the clutch pack on a clean counter or work surface and while pressing down on the pack remove the e-clips. A forum community dedicated to Yamaha Rhino owners and enthusiasts. Power comes from a single-speed, right-hand-operated UltraMatic transmission and wet centrifugal automatic clutch assembly (including reverse). 288 views . Yamaha RHINO 660 - YXR660FAS Clutch Diagram. 107, Section 3, XnY Road, Da'an District, Taipei City 106, near junction of XinYi Road Section 3 and Jian Guo South Road. The 2006 Yamaha Rhino 660 is the 3rd installment of the said series, first launched by Yamaha in 2004. The factory roller on a 700 Rhino is one piece, our rollers for the 700 are 2 piece. Each pulley is made of two cones facing each other. Here are the stock gear ratios for the 2006 Yamaha Rhino 660: The Rhino comes to life via a DC-CDI (Capacitative Discharge Ignition) system with an ignition timing of 12 BTDC @ 1,4501,550 RPM. Feb 10, 2012. The rest of the models were basic, with Steel Blue, Pastel Deep Green, or Black as color options. If the Grizzly pioneered sport quads, the Rhino was the forerunner of sport UTVs. Which Clutch Kit do I need? We encountered an error while updating this page. more than standard. 2004 Yamaha rhino 660 I need the toque specs for the jug and the head for a 2004 Yamaha rhino 660. . Full content visible, double tap to read brief content. Install Video. About a teaspoon for each roller will be enough. The 660-cc quad has a long-travel suspension consisting of oil-damped double wishbones and coil spring shocks on all fours. By the belt riding higher in the pulley the ratio of the belt drive system- Thats why its really a continuously variable transmission (CVT) and not a clutch at all. Begin removing the plastic clutch cover bolts but be sure to note the length and location, as these will vary and must be reinstalled in their correct location. Like Dislike : ASPENDELLROVER. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Once the clutch is fitted properly you can install the 22mm nut and torque it to 85 ft-lbs. For quad runners in the know, most of my recommended mods may come across as oddly familiar. Out of all the 2006 Yamaha Rhino 660 iterations, the Camouflage Explorer Edition was the most expensive and sold for $10,599 (around $15,604 if purchased brand-new today). Bore-stroke ratio is 100 84 mm (3.94 3.31 inches), similar to the same-displacement, sport-orientedRaptor. It is the sliding side that is modified to add additional speed to a Yamaha Rhino. Want to add larger tires or performance parts to your ATV? The sheave is the engine driven pulley of the belt drive. Erlandson Performance 1996-2023, Amazon.com, Inc. or its affiliates, Enter a new vehicle to add it to Your Garage and filter the results below, NICHE Primary Clutch Sheave Assembly For Yamaha Grizzly 550 660 700 Rhino Kodiak 3B4-17606-00-00 5UG-17620-00-00, Tuningsworld Primary Clutch Sheave Assembly for Yamaha Rhino 660 4x4 4WV-17639-10-00 2004 2005 2006 2007, TUNTROL Primary Sheave Clutch Kits Assembly Fit for Yamaha ATV UTV, Includes Clutch, Filter, Drum, Housing, One-Way Bearing For 2004-2007 Yamaha Rhino 660, TARAZON for YAMAHA Grizzly Rhino 660 Clutch Primary Fixed Sheave/Primary Dry Clutch CVT Sheave Assy/Secondary Driven Clutch CVT Pulley/Housing/Pad Shoe/Bearing/Gasket/Flange Nut/Oil Seal Filter, Primary Sheave Clutch Carrier Housing Gasket Compatible with 2004-2007 Yamaha Rhino 660 4x4, | Based on star rating and number of customer ratings, Primary Clutch Sheave Fits Yamaha Rhino 660 (2004-2007). The process here is simple, as you just replace the spring with the new spring included in the kit and reverse the process to get the nut back on the secondary shaft. . When clutch sheaves are machined, it allows the cones on the drive pulley to collapse even further which forces the belt even higher between the cones. Reduces belt slip and heat. In the photos youll notice the floorboard is already removed on the right side for a much easier attack on the clutch. Things Needed:1. Use a impact or you will have to hold it from turning. Please try again. ATV Tech: Yamaha Grizzly 660 Clutch Upgrade. Todays side x side vehicles all use a type of automatic transmission called a continuously variable transmission or CVT. But like all other specialty quads, some of its stock components are just not up to the task. Reviewed in the United States on July 17, 2020, Reviewed in the United States on May 25, 2020, Reviewed in the United States on October 10, 2019, Learn more how customers reviews work on Amazon. The power mill has a piston displacement of 660 c3 (40.3 in3), a compression ratio of 9.10:1, and a wet-sump lubrication system. It looks like WhatsApp is not installed on your phone. If the kit comes with different weights or bushings refer to the manufacturers recommendations on orientation of these rollers. Favorite Yamaha off-road vehicle models side for a 2004 Yamaha Rhino owners enthusiasts... Spring shocks on all fours the forerunner of sport UTVs bore-stroke ratio is 100 84 (... On rhino 660 wet clutch nut torque of these rollers the side, best all around use kit said series, first launched Yamaha... The toque specs for the 700 are 2 piece what holds the sheave and the roller will be to... 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